Single Stroke Heading Machine for Micro Rivets

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Single Stroke Heading Machine for Micro Rivets

Name: Single Stroke Heading Machine for Micro Rivets
Brand: PERFECT MACHINE TOOLS
Price: 30000-2000000 INR
Availability: InStock

Price 30000-2000000 INR/ Set

Get a Price/Quote

MOQ : 1 Set

Single Stroke Heading Machine for Micro Rivets Specification

Noise Level
Below 75 dB

Lubricating System
Automated oil bath

Production Capacity
90 pieces/min

Drive
Belt Drive

Voltage
380 V

Accuracy
0.02 mm

Frequency
50 Hz

Motor Power
1.5 HP

Machine Type
Micro Rivet Heading Machine

Control System
Manual Switch

Frame Type
Cast Iron Rigid Frame

Cooling System
Air Cooled

Power Rating
1.1 kW

Product Type
Heading Machine

Technology
Mechanical

Power Source
Electric

Operating Type
Semi Automatic

Power
1.5 HP

Pressure
Adjustable up to 2 Ton

Surface Treatment
Paint Coated

Dimension (L*W*H)
1050 x 800 x 1650 mm

Weight (kg)
950

Color
Green & Grey

Usage & Applications
Micro rivet forming, electronic components, precision fasteners

Operator Panel
Simple lever system

Floor Space Required
1.1 x 0.85 m

Spare Parts Availability
Yes

Max Material Length
Up to 30 mm

Max Rivet Diameter
Up to 3 mm

Safety Mechanism
Overload protection

Main Shaft Diameter
40 mm

Input Material
Brass, Aluminium, Mild Steel Wires

Min Rivet Diameter
0.6 mm

Die Type
Interchangeable round dies

Tooling Change Time
Less than 10 minutes

Single Stroke Heading Machine for Micro Rivets Trade Information

Minimum Order Quantity
1 Set

Supply Ability
15 Sets Per Month

Delivery Time
2 Months

Main Domestic Market
All India

About Single Stroke Heading Machine for Micro Rivets

Single Stroke Heading Machine for Micro Rivets

Continuous exploration of the market opportunities and technological advancements has enabled us in becoming a leading manufacturer and exporter of quality approved Single Stroke Heading Machine. Widely used for manufacturing micro screws and other similar products, the machines are designed keeping the industrial norms in mind and using finest quality steel that is properly heat-treated. Moreover, we assure to deliver a defect free array and quality tested Single Stroke Heading Machine.

Key Features:

Non-corrosive housing
High compressive strength
Dimensional accuracy

Further Details

Perfect Automatic Single Stroke Heading Machine has been Specially designed for Micro Rivets, Micro Screws and similar products can be produced on this machine. Its main crank shaft is driven on bushes made of bronze and all other shafts are driven on branded bearings to give maximum speed and accuracy. Cut-off and knock-out mechanism, which has safety devices, prevents any kind of accident if any abnormal function occurs in the machine.

The design of heading slide is fixed With One heading punch. Nearly all essential adjusting arrangements can be manually operated. The machine is equipped with vertical wire straightening bearing rollers designer for straight wire feeding.

Micro Rivets, Screws and similar products can be produced on this machine. For durability of the machine, all rollers, roller pins, cames and some other parts are made of high-quality steel properly heat-treated and ground for long lasting. These machines are made keeping the latest trends in mind.

Product Details

Automation Grade	FULLY AUTOMATIC
Phase	3 Phase
Power Source	Electric Motor
Production Capacity	175 - 200 Pcs Per Minute
Power Consumption	2 HP
Brand	PERFECT
Voltage	440 volts
Country of Origin	Made in India

Technical Specifications
Model	Capacity (length X dia.)	Production (per minute)	Power Required (H.P. X RPM)
PSSHM-1	1" X 5/32" (25 mm X 3 mm)	200-250	2X 1440
PSSHM-1.5	1.5" X 3/16" (38 mm X 5 mm)	175-200	3X 960

Precision and Efficiency for Micro Rivet Production

Engineered specifically for micro rivet heading, this machine boasts an accuracy of 0.02 mm, ensuring consistent results for industries demanding precise fasteners. The robust drive system and interchangeable die heads make it suitable for varied production needs, while the floor-efficient footprint allows installation in compact factory environments.

Enhanced Safety and Simple Operation

A built-in overload protection mechanism safeguards both the operator and the machine during high-pressure operation. The manual lever panel offers intuitive control, facilitating easy, semi-automatic operation with minimal training. Changeovers between die sets are swift, keeping downtime low and productivity high for fast-paced manufacturing environments.

Durable Construction and Easy Maintenance

Structured with a rigid cast iron frame and protected by a high-quality paint coating, the machine is built for long-term industrial use. Automated oil bath lubrication and air cooling systems extend component life and enhance operational reliability, while readily available spare parts ensure quick maintenance and minimal production interruption.

FAQs of Single Stroke Heading Machine for Micro Rivets:

Q: How is the tooling changed on the Single Stroke Heading Machine for Micro Rivets?

A: The machine features interchangeable round dies, allowing for rapid switching. Tooling can typically be changed in less than 10 minutes, minimizing downtime and increasing production efficiency.

Q: What materials can be processed with this heading machine, and what are the size limitations?

A: The machine is designed to work with brass, aluminium, and mild steel wires. It can form micro rivets with diameters between 0.6 mm and 3 mm and handle material lengths up to 30 mm.

Q: When should the overload protection mechanism be used?

A: The overload protection is automatically engaged whenever the machine detects excessive force or pressure, protecting both the operator and internal components during operation.

Q: Where can this machine be typically installed, and how much space does it require?

A: With a compact footprint of 1.1 x 0.85 meters, the machine can be installed in small manufacturing workshops or larger production plants without occupying excessive floor space.

Q: What is the process for operating the machine?

A: Operation involves feeding the wire material, selecting the appropriate die, and using the simple lever system to initiate the semi-automatic heading process. The manual control system makes operation straightforward and user-friendly.

Q: How does this machine benefit manufacturers of electronic components and precision fasteners?

A: Manufacturers benefit from high production speed (up to 90 pieces/min), reliable quality with 0.02 mm accuracy, and versatile die compatibility, making it ideal for small, precise rivet production.

Q: Is maintenance difficult and are spare parts readily available?

A: Maintenance is simplified due to the automated oil bath lubrication and robust construction. Spare parts are readily available from the manufacturer, reducing repair times and ensuring consistent machine uptime.

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